The US$30-an-hour helper who, once you close the math, costs close to US$50. Understand labor burden and stop bidding at a loss.
You pay the helper US$30 an hour and think his cost is US$30. It is not. The wage is only the visible part. When you add up everything the company spends to keep that worker on the job, the real number lands close to US$45 to US$50 an hour. That is the cost that has to go into the estimate, and it is what almost every contractor underestimates.
The wage is the tip of the iceberg. Taxes, workers comp, insurance, benefits and paid time without production make up the "labor burden", which in construction usually adds 40% to 60% on top of the base wage.
Everyone sees the hourly rate agreed with the worker. What does not show up in the quick math is the cost of employment: the sum of payroll charges and benefits the company pays by law or by practice. In the American market this has a name, labor burden, and ignoring it means bidding at a loss without knowing it.
These are the components that turn the wage into the real cost:
See how the real cost builds up for a US$30-an-hour worker in a residential construction business that carries carpentry workers comp and offers some benefits:
| Component | US$ per hour |
|---|---|
| Base wage | 30.00 |
| FICA (7.65%) | 2.30 |
| FUTA + SUTA | 0.75 |
| Workers' comp (residential carpentry) | 3.98 |
| General liability and insurance | 1.10 |
| Vacation and holidays (PTO) | 1.35 |
| Health insurance (contribution) | 1.65 |
| Retirement (match) | 0.45 |
| PPE, tools and training | 0.70 |
| Non-billable time (travel, waiting, rework) | 2.00 |
| Real cost per hour | 44.28 |
In this example the burden is almost 48%: the US$30 helper costs US$44 before you invoice a single cent. Without a health plan, the number drops to the US$42 range; with higher workers comp (roofing, for example) and more benefits, it goes past US$48. The official reference confirms the order of magnitude: according to the BLS, a full-time construction worker costs about US$107,000 a year in total compensation, of which US$75,000 is wages and US$33,000 is charges, a burden of roughly 44%.
An important warning: US$44 an hour is what the worker costs, not what you should charge for him. On top of the real cost you still add the company's overhead and your profit margin. So for that hour to actually turn a profit, the billed rate has to sit well above US$44: in practice, the hour of a US$30 worker usually needs to be billed between US$55 and US$65. Anyone charging "US$40 because I pay US$30" is working for free and financing their own loss on top of it.
Calculate your real labor burden, worker by worker, with your workers comp rates and your benefits. Turn it into a multiplier (for example, real cost = wage × 1.45) and use that multiplier on every estimate. Redo the math when insurance rates or wages change, which happens every year. The contractor who knows the real hourly cost stops losing money on a full schedule and starts knowing, before signing, whether that price sustains the company.
Labor burden is not a fixed number that fits everyone. It varies for two main reasons. The first is the trade: workers' comp is charged by class code, and the roofing code is far more expensive than the interior finish code, because the risk is higher. Putting the roofer on the painter's rate looks like savings, but the insurance audit corrects it at the end of the year, with a nasty interest bill. The second is the state: SUTA (state unemployment insurance) and workers' comp rates change from state to state, so the burden on the same wage is different in Massachusetts and in Texas.
That is why the right number is your number. Take your payroll, your class codes, your insurance rates and the benefits you actually offer, and calculate the burden by trade. It is that calculation that reveals, for example, that your framing crew costs 55% above the wage while your finish crew costs 40%.
Once you have calculated, do not repeat the math on every estimate. Turn the burden into a simple multiplier and use it every time. If the real cost came out 45% above the wage, your factor is 1.45. A US$28-an-hour worker goes into the estimate at US$40.60 of cost. A US$35 worker goes in at US$50.75. The multiplier removes the error of "forgetting" a charge and makes sure every estimated hour carries the true cost.
Review the multiplier once a year, or whenever the workers' comp rate changes, the health plan is repriced or wages go up. With construction wages rising more than 4% a year, today's multiplier goes stale fast. The contractor who bids with last year's burden is, in practice, giving a discount they never chose to give.
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